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Mining and Hard Rock Crushing
Case detail

industry characteristics

1. What are the main materials in the mining industry? (such as granite, basalt, iron ore, etc.)

Rocks can be divided into three categories: 1. Igneous rocks, 2. Sedimentary rocks, 3. Metamorphic rocks

  • Magmatic rocks mainly include granite, andesite, diorite, rhyolite, basalt gabbro, and so on
  • Sedimentary rocks mainly include quartz sandstone, limestone conglomerate, mudstone, dolomite, mudstone, gypsum, etc
  • Metamorphic rocks mainly include gneiss, chlorite schist, phyllite, marble, mica schist, and so on


2.What are the core challenges of these materials? (such as high hardness, strong abrasion resistance, moisture content, etc.)


 name

rock type

Impact energy index

Abrasion index

compaction density

bulk density

compressive strength




WI

AI

t/m^3

t/m^3

MPa

flash rock

metamorphic rock

16±4

0.2-0.6

2.7-3.3

1.8

80-280

andesite

igneous rock

17±3

0.1-0.6

2.4-3.0

1.6

100-300

basalt

igneous rock

20±4

0.1-0.3

2.8-3.2

1.8

70-330

diabase

igneous rock

18±4

0.1-0.4

2.7-3.0

1.7

100-350

diorite

igneous rock

19±4

0.1-0.4

2.7-2.9

1.7

150-300

dolomite

sedimentary rock

13±3

0.01-0.04

2.4-2.9

1.6

80-300

gabbro

igneous rock

22±3

0.4-0.6

2.8-3.1

1.8

100-300

gneiss

metamorphic rock

16±4

0.3-0.6

2.6-2.9

1.7

100-300

granite

igneous rock

16±6

0.3-0.7

2.6-2.8

1.6

100-300

hard sandstone

sedimentary rock

17±2

0.1-0.4

2.6-2.8

1.6

70-360

coarse sandstone

sedimentary rock

16±3

0.1-0.3

2.6-2.8

1.8

angular shale

metamorphic rock

18±3

0.2-0.6

2.7-3.1

1.8

100-300


3.What are the metrics that customers are most concerned about? (such as ton cost, equipment operating rate, finished product particle size, etc.)

Equipment cost-effectiveness, production cost per ton, and stability of complete operation.


solution

1.What is the recommended manufacturing process? (Rough crushing → Medium crushing → Fine crushing → Screening?)

There is no fixed crushing process, and each site is independent.

2.What configurations are recommended for different production capacities (such as 200t/h, 500t/h)?

Based on customer needs, there is no fixed configuration.


core product

1.What are the main equipment promoted in the mining industry? (such as PEV jaw fracture, multi cylinder cone fracture, single cylinder cone fracture, etc.)

Mining crushing industry, initial crushing: European version C and CJ series jaw crusher, medium and fine crushing: single and multi cylinder cone crusher series, soft rock: counterattack crusher.

2.Why these few? (such as laminated crushing, long service life of wear-resistant parts, large processing capacity, etc.)

Mainstream products


Technical Highlights

1.What unique technologies or designs do we have in the mining field?

Targeted technology development and design capabilities.

2. Are there any special treatments for high hardness materials, such as lining material and cavity design?

High hardness rocks do not need to be targeted, conventional treatment is necessary.


Case Reference

Are there any mining project cases that have already been implemented? What are the location, materials, production capacity, configuration, and operational effectiveness?


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